Online Quoting and Manufacturing Analysis
We know the importance of having an optimized part design before any actual production begins, which is why we provide automated design for manufacturability (DFM) analysis within hours on every part that is uploaded.
Manufacturing Materials
Our material library includes, but is not limited to, a wide variety of plastics, metals, silicones, and composites with a wide range of applications and excellent performance properties. Whether your project requires specific properties such as high temperature resistance, corrosion resistance, stretch resistance, etc., we can provide you with a customized material solution based on your needs!
Why Choose DTG Injection Molding Services ?
ISO Certified
ISO Certified
Expertise
Advanced Equipment
Fast delivery
Customer Focus
Our Mold Design Process
For simple parts, product lead times can be reduced to as little as 3 days.Upload your part to see if it qualifies.
01
Requirement Analysis
We start by thoroughly understanding the project requirements, including the part geometry, material properties, production volume, and budget constraints. This initial phase involves close collaboration with the client to gather all necessary information and establish clear design objectives.
02
Conceptual Design
Our team of skilled designers and engineers utilizes advanced CAD software to create conceptual designs based on the project requirements. This phase involves brainstorming innovative solutions and exploring various design options to achieve the desired functionality and manufacturability.
03
Detailed Design
Once the conceptual design is approved, we proceed to the detailed design phase. This stage involves refining the 3D model to incorporate all essential features, such as parting lines, gating systems, cooling channels, and ejection mechanisms. Our designers pay meticulous attention to detail to optimize the mold design for efficiency and performance.
04
Simulation & Analysis
Once the conceptual design is approved, we proceed to the detailed design phase. This stage involves refining the 3D model to incorporate all essential features, such as parting lines, gating systems, cooling channels, and ejection mechanisms. Our designers pay meticulous attention to detail to optimize the mold design for efficiency and performance.
05
Design Review & Optimization
The design undergoes thorough review by our team of experts, where potential issues or areas for improvement are identified and addressed. We collaborate closely with the client to incorporate feedback and make any necessary adjustments to optimize the mold design for manufacturability and functionality.
06
Prototype Development
Upon finalizing the design, we proceed to prototype development to validate the mold’s functionality and performance. This stage involves manufacturing prototype molds and conducting rigorous testing to ensure they meet the client’s requirements and quality standards.
07
Finalization & Production Release
Once the prototypes are successfully tested and approved by the client, we finalize the mold design and release it for full-scale production. Our team closely monitors the manufacturing process to ensure the molds are fabricated to the highest standards and deliver consistent, high-quality parts.
08
Continuous Improvement
At Omni, we are committed to continuous improvement and innovation. We regularly evaluate our mold design process to incorporate the latest technologies, best practices, and customer feedback, ensuring we deliver exceptional results with every project.